Gorman-rupp-pumps V6A60-4045T 1456487 and up Manuel d'utilisateur

OM-06294-01August 12, 2009Rev. B 01-31-11ACDEUTHE GORMAN-RUPP COMPANY  MANSFIELD, OHIOwww.grpumps.comGORMAN-RUPP OF CANADA LIMITED  ST. THOMAS, ONT

ULTRA V SERIES OM−06294PAGE B − 3INSTALLATIONThe pump assembly can be seriouslydamaged if the cables or chains used to liftand move the unit are impro

OM−06294 ULTRA V SERIESPAGE B − 4 INSTALLATIONslopes down to the pump at any point along thesuction run, air pockets will be created.FittingsSuction

ULTRA V SERIES OM−06294PAGE B − 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityFLOAT SWITCHESInstallationThe standar

OM−06294 ULTRA V SERIESPAGE B − 6 INSTALLATIONOPERATINGRANGE(See Table Below)CABLETETHERPOINTOFF(Emptying)ON(Filling)ON(Emptying)OFF(Filling)1.25"

ULTRA V SERIES OM−06294PAGE B − 7INSTALLATIONFLOWDISCHARGELINESUCTIONLINESIGNAL CABLE(ATTACH TOSUCTION LINE)SUBMERSIBLETRANSDUCER(DOWNSTREAMFROM SUCTI

OM−06294 ULTRA V SERIESPAGE B − 8 INSTALLATIONNOTEThe bypass line should be sized so that it does notaffect pump discharge capacity; however, the by-p

ULTRA V SERIES OM−06294PAGE B − 9INSTALLATIONConsult the manual accompanying the Air ReleaseValve for additional information on valve installationand

OM−06294ULTRA V SERIESOPERATION PAGE C − 1OPERATION − SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels

OM−06294 ULTRA V SERIESOPERATIONPAGE C − 2STARTINGCheck the fuel level and oil levels in the engine, aircompressor, pump bearings and seal housing.Mak

OM−06294ULTRA V SERIESOPERATION PAGE C − 3b) USr CAL... User calibrate mode, i.e.,user wants to calibrate unit.c) SEt a.oF... A OFF setpoint, units of

Register your newGorman-Rupp pump online atwww.grpumps.comValid serial number and e-mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

OM−06294 ULTRA V SERIESOPERATIONPAGE C − 4The user may wish to check Setpoints Off/Onand Horn output/A output delay times. Bump-ing" the switch

OM−06294ULTRA V SERIESOPERATION PAGE C − 5OPERATIONA Gorman-Rupp automatic air release valve maybe installed in a bypass line, or the bypass line mayb

OM−06294 ULTRA V SERIESOPERATIONPAGE C − 6replace this valve with a substitute which has notbeen specified or provided by the Gorman-RuppCompany.Strai

OM−06294ULTRA V SERIESOPERATION PAGE C − 7All safety shutdown features are pre-set at the fac-tory for optimum performance and safety; do notattempt t

OM−06294ULTRA V SERIESTROUBLESHOOTING PAGE D − 1TROUBLESHOOTING − SECTION DReview all SAFETY information in Section A.Before attempting to open or ser

OM−06294 ULTRA V SERIESTROUBLESHOOTINGPAGE D − 2TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS OR FAILSTO DELIVER RATEDFLOW OR PRESSURE(cont.)Impell

OM−06294ULTRA V SERIESTROUBLESHOOTING PAGE D − 3PREVENTIVE MAINTENANCESince pump applications are seldom identical, andpump wear is directly affected

ULTRA V SERIES OM−06294MAINTENANCE & REPAIR PAGE E − 1PUMP MAINTENANCE AND REPAIR - SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PU

ULTRA V SERIESOM−06294MAINTENANCE & REPAIRPAGE E − 2ILLUSTRATIONPARTS PAGEFigure 1. Pump Model V6A60−4045T

ULTRA V SERIES OM−06294MAINTENANCE & REPAIR PAGE E − 3PARTS LISTPump Model V6A60−4045T(From S/N 1456487 Up)If your pump serial number is followed

TABLE OF CONTENTSiINTRODUCTION PAGE I − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY - SE

ULTRA V SERIESOM−06294MAINTENANCE & REPAIRPAGE E − 4ILLUSTRATIONFigure 2. Pump 48157−038 Mounting Kit

ULTRA V SERIES OM−06294MAINTENANCE & REPAIR PAGE E − 5PARTS LISTPump 48157−038 Mounting KitITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 PUMP MOUNT 41

ULTRA V SERIESOM−06294MAINTENANCE & REPAIRPAGE E − 6ILLUSTRATIONFigure 3. 46143−095 John Deere 4045T Power Unit

ULTRA V SERIES OM−06294MAINTENANCE & REPAIR PAGE E − 7PARTS LIST46143−095 John Deere 4045T Power UnitITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 JOH

ULTRA V SERIESOM−06294MAINTENANCE & REPAIRPAGE E − 8ILLUSTRATIONFigure 4. V6A60−(SAE 3/11.5) Pump End Assembly

ITEM NO.PART NAME PART NUMBERMAT’LCODEQTY ITEM NO.PART NAME PART NUMBERMAT’LCODEQTYULTRA V SERIES OM−06294MAINTENANCE & REPAIR PAGE E − 9PARTS LIS

ULTRA V SERIESOM−06294MAINTENANCE & REPAIRPAGE E − 10ILLUSTRATIONFigure 5. 44163−495 Repair Rotating Assembly

ULTRA V SERIES OM−06294MAINTENANCE & REPAIR PAGE E − 11PARTS LIST44163−495 Repair Rotating AssemblyITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 IMPEL

ULTRA V SERIESOM−06294MAINTENANCE & REPAIRPAGE E − 12ILLUSTRATIONFigure E−6. 48112−019 Coupling KitPARTS LISTITEM NO.PART NAMEPART NUMBERMAT’LCOD

OM−06294ULTRA V SERIESMAINTENANCE & REPAIR PAGE E − 13PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the

TABLE OF CONTENTS(continued)iiHorn Delay PAGE C − 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM−06294 ULTRA V SERIESMAINTENANCE & REPAIRPAGE E − 14NOTEAn alternate method of removing the back coverfrom the pump casing is to remove the back

OM−06294ULTRA V SERIESMAINTENANCE & REPAIR PAGE E − 15TurnCounterclockwiseLathe Dog ArmV" NotchShaft KeyImpeller ShaftLathe DogSetscrewHeavy

OM−06294 ULTRA V SERIESMAINTENANCE & REPAIRPAGE E − 16An alternate method of removing the stationaryseal components is to remove the hardware (7 a

OM−06294ULTRA V SERIESMAINTENANCE & REPAIR PAGE E − 1725) and use a bearing puller to remove the bear-ings from the shaft.Shaft and Bearing Reasse

OM−06294 ULTRA V SERIESMAINTENANCE & REPAIRPAGE E − 18sembled bearings into the bearing housing untilthe retaining ring on the outboard bearing se

OM−06294ULTRA V SERIESMAINTENANCE & REPAIR PAGE E − 19SEAL PLATEO-RINGSIMPELLERSHAFTSTATIONARYSEATSTATIONARYELEMENTROTATINGELEMENTDRIVE BANDBELLOW

OM−06294 ULTRA V SERIESMAINTENANCE & REPAIRPAGE E − 20set of impeller shims (2) provided with the seal, andscrew the impeller onto the shaft until

OM−06294ULTRA V SERIESMAINTENANCE & REPAIR PAGE E − 21the pipe should be slightly larger than the O.D. ofthe shaft sleeve.Slide the rotating porti

OM−06294 ULTRA V SERIESMAINTENANCE & REPAIRPAGE E − 22USE TWOOPPOSINGBACK COVER NUTSTO PRESSBACK COVERINTO PUMPCASINGUSE TWO REMAININGADJUSTING SC

OM−06294ULTRA V SERIESMAINTENANCE & REPAIR PAGE E − 23Align the keyway in the bushing (1) with the shaftkey, and slide it onto the shaft until it

ULTRA V SERIESOM−06294PAGE I − 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman-Rupp pump.Read this manual carefully to learn how to safelyi

OM−06294 ULTRA V SERIESMAINTENANCE & REPAIRPAGE E − 24Do not operate the pump without theguards in place over the rotating parts.Exposed rotating

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419−755−1280International: +1−419−755−1352For Canad

ULTRA V SERIESOM−06294PAGE A − 1SAFETYSAFETY - SECTION AThis information applies to Ultra V Se-riesR engine driven pumps. Refer to themanual accompany

ULTRA V SERIESOM−06294PAGE A − 2 SAFETYDo not remove plates, covers, gauges,pipe plugs, or fittings from an over-heated pump. Vapor pressure within th

ULTRA V SERIES OM−06294PAGE B − 1INSTALLATIONINSTALLATION − SECTION BReview all SAFETY information in Section A.Since pump installations are seldom id

OM−06294 ULTRA V SERIESPAGE B − 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested be-fore shipment from the factory.