Gorman-rupp-pumps T4A60S-F3L 1314225 and up Manuel d'utilisateur

OM-05512-02June 9, 2005Rev. F 05‐23‐13ACDEUTHE GORMAN‐RUPP COMPANY  MANSFIELD, OHIOwww.grpumps.comGORMAN‐RUPP OF CANADA LIMITED  ST. THOMAS, ONTARI

SUPER T SERIES OM-05512PAGE B - 3INSTALLATIONThe pump assembly can be seriouslydamaged if the cables or chains used to liftand move the unit are impro

OM-05512 SUPER T SERIESPAGE B - 4 INSTALLATIONslopes down to the pump at any point along thesuction run, air pockets will be created.FittingsSuction

SUPER T SERIES OM-05512PAGE B - 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityFLOAT SWITCHESInstallationThe standar

OM-05512 SUPER T SERIESPAGE B - 6 INSTALLATIONOPERATINGRANGE(See Table Below)CABLETETHERPOINTOFF(Emptying)ON(Filling)ON(Emptying)OFF(Filling)1.25” Pip

SUPER T SERIES OM-05512PAGE B - 7INSTALLATIONFLOWDISCHARGELINESUCTIONLINESIGNAL CABLE(ATTACH TOSUCTION LINE)SUBMERSIBLETRANSDUCER(DOWNSTREAMFROM SUCTI

OM-05512 SUPER T SERIESPAGE B - 8 INSTALLATIONNOTEThe bypass line should be sized so that it does notaffect pump discharge capacity; however, the byp

SUPER T SERIES OM-05512PAGE B - 9INSTALLATIONConsult the manual accompanying the Air ReleaseValve for additional information on valve installationand

OM-05512SUPER T SERIESOPERATION PAGE C - 1OPERATION - SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels

OM-05512 SUPER T SERIESOPERATIONPAGE C - 2STARTINGThis pump is equipped with an automatic starting system, and is subject to automatic restart. Keep

OM-05512SUPER T SERIESOPERATION PAGE C - 3Stop the unit manually by pressing the “OFF/SET”button.OPTIONAL EPS CONTROLFeaturesThe optional EPS Control

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

OM-05512 SUPER T SERIESOPERATIONPAGE C - 4EPS FunctionsActual functions of the control occur as follows:Power is applied to the unit.Unit performs dis

OM-05512SUPER T SERIESOPERATION PAGE C - 5Press 3 times and the LCD screen will display“Calibrate Zro”. Press or until a character ornumber on t

OM-05512 SUPER T SERIESOPERATIONPAGE C - 6Liquid Temperature And OverheatingThe maximum liquid temperature for this pump is160F (71C). Do not apply

OM-05512SUPER T SERIESOPERATION PAGE C - 7vates the “Off” float switch(s) or “Off” setpointstored in the optional EPS. The pump will restartautomatica

OM-05512 SUPER T SERIESOPERATIONPAGE C - 8BEARING TEMPERATURE CHECKBearings normally run at higher than ambient temperatures because of heat generate

OM-05512SUPER T SERIESTROUBLESHOOTING PAGE D - 1TROUBLESHOOTING - SECTION DReview all SAFETY information in Section A.Before attempting to open or ser

OM-05512 SUPER T SERIESTROUBLESHOOTINGPAGE D - 2TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS OR FAILSTO DELIVER RATEDFLOW OR PRESSURE(cont.)Impell

OM-05512SUPER T SERIESTROUBLESHOOTING PAGE D - 3PREVENTIVE MAINTENANCESince pump applications are seldom identical, andpump wear is directly affected

SUPER T SERIES OM-05512MAINTENANCE & REPAIR PAGE E - 1PUMP MAINTENANCE AND REPAIR ‐ SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PU

SUPER T SERIESOM-05512MAINTENANCE & REPAIRPAGE E - 2ILLUSTRATIONPARTS PAGEFigure 1. Pump Model T4A60S-F3LPARTS LISTPump Model T4A60S-F3L(From S/N

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

SUPER T SERIES OM-05512MAINTENANCE & REPAIR PAGE E - 3ILLUSTRATIONFigure 2. 46143-032 Deutz F3L Power Unit Kit

SUPER T SERIESOM-05512MAINTENANCE & REPAIRPAGE E - 4PARTS LIST46143-032 Deutz F3L Power Unit KitITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 DEU

SUPER T SERIES OM-05512MAINTENANCE & REPAIR PAGE E - 5ILLUSTRATIONTOP VIEWDRIVE END VIEWFigure 3. T4A60S-(SAE 4/10) Pump End Assembly

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYSUPER T SERIESOM-05512MAINTENANCE & REPAIRPAGE E - 6P

SUPER T SERIES OM-05512MAINTENANCE & REPAIR PAGE E - 7ILLUSTRATIONFigure 4. 44163-347 Repair Rotating Assembly

SUPER T SERIESOM-05512MAINTENANCE & REPAIRPAGE E - 8PARTS LIST44163-347 Repair Rotating AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 IMP

SUPER T SERIES OM-05512MAINTENANCE & REPAIR PAGE E - 9ILLUSTRATION0.00 IN.0.00 MMFigure E-5. 44162-160 Drive AssemblyPARTS LISTITEM NO.PART NAMEP

OM-05512 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 10PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the

OM-05512SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 11casing. Inspect the wear plate, and replace it if badlyscored or worn. To remove the wear pl

OM-05512 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 12shaft (24) with the “V” notch positioned over theshaft key.With the impeller rotation still

TABLE OF CONTENTS(continued)iiHorn Delay PAGE C - 5...OPERATION PAGE C - 5...

OM-05512SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 138) and separate the seal plate (4) and gasket (5)from the bearing housing (9). Position the

OM-05512 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 14If bearing replacement is required, remove the outboard bearing snap ring (21) and use a be

OM-05512SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 15the retaining ring on the outboard bearing seatsagainst the bearing housing. Remove the lip

OM-05512 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 16SEAL PLATEO‐RINGSIMPELLERSHAFTSTATIONARYSEATSTATIONARYELEMENTROTATINGELEMENTDRIVE BANDBELLOW

OM-05512SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 17set of impeller shims (2) provided with the seal, andscrew the impeller onto the shaft until

OM-05512 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 18the pipe should be slightly larger than the O.D. ofthe shaft sleeve.Slide the rotating porti

OM-05512SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 19NOTEIf the suction or discharge flanges were removed,replace the respective gaskets, apply `

OM-05512 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 20rotating assembly to the pump casing. Perform theback cover adjustment procedure describedab

OM-05512SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 21replace this valve with a substitute which has notbeen specified or provided by the Gorman‐R

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

SUPER T SERIESOM-05512PAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp pump.Read this manual carefully to learn how to safelyi

SUPER T SERIESOM-05512PAGE A - 1SAFETYSAFETY ‐ SECTION AThis information applies to Super T Series engine driven pumps. Refer to themanual accompanyi

SUPER T SERIESOM-05512PAGE A - 2 SAFETYDo not remove plates, covers, gauges,pipe plugs, or fittings from an overheated pump. Vapor pressure within th

SUPER T SERIES OM-05512PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom id

OM-05512 SUPER T SERIESPAGE B - 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested before shipment from the factory.