Gorman-rupp-pumps T6A60S-F4L 1263998 thru 1313298 Manuel d'utilisateur

OM-05514−OE01May 20, 2003Rev. B 08-05-03ACDEUTHE GORMAN-RUPP COMPANY  MANSFIELD, OHIOGORMAN-RUPP OF CANADA LIMITED  ST. THOMAS, ONTARIO, CANADA

SUPER T SERIES OM−05514PAGE B − 3INSTALLATIONIf the pump has been mounted on a moveablebase, make certain the base is stationary by settingthe brake a

OM−05514 SUPER T SERIESPAGE B − 4 INSTALLATIONstrainer furnished with the pump will also passthrough the pump itself.If a strainer is not furnished wi

SUPER T SERIES OM−05514PAGE B − 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityFLOAT SWITCHESInstallationThe standar

OM−05514 SUPER T SERIESPAGE B − 6 INSTALLATIONOPERATINGRANGE(See Table Below)CABLETETHERPOINTOFF(Emptying)ON(Filling)ON(Emptying)OFF(Filling)1.25"

SUPER T SERIES OM−05514PAGE B − 7INSTALLATIONFLOWDISCHARGELINESUCTIONLINESIGNAL CABLE(ATTACH TOSUCTION LINE)SUBMERSIBLETRANSDUCER(DOWNSTREAMFROM SUCTI

OM−05514 SUPER T SERIESPAGE B − 8 INSTALLATIONaffect pump discharge capacity; however, the by-pass line should be at least 1 inch (25,4 mm) in di-amet

SUPER T SERIES OM−05514PAGE B − 9INSTALLATIONFigure 5. Valve in Open PositionDuring the priming cycle, air from the pump casingflows through the bypas

OM−05514 SUPER T SERIESPAGE B − 10 INSTALLATIONDISCHARGE PIPEDISCHARGECHECK VALVEPUMP DISCHARGESELF-PRIMINGCENTRIFUGALPUMPSUCTIONLINESUPPORTBRACKETCLE

OM−05514SUPER T SERIESOPERATION PAGE C − 1OPERATION − SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels

OM−05514 SUPER T SERIESOPERATIONPAGE C − 2STARTINGThis pump is equipped with an automat-ic starting system, and is subject to au-tomatic restart. Keep

The engine exhaust from thisproduct contains chemicalsknown to the State of California tocause cancer, birth defects orother reproductive harm.

OM−05514SUPER T SERIESOPERATION PAGE C − 3Stop the unit manually by pressing the OFF/SET"button.OPTIONAL EPS CONTROLFeaturesThe optional EPS Con

OM−05514 SUPER T SERIESOPERATIONPAGE C − 4EPS FunctionsActual functions of the control occur as follows:Power is applied to the unit.Unit performs dis

OM−05514SUPER T SERIESOPERATION PAGE C − 5Press 3 times and the LCD screen will displayCalibrate Zro". Press or until a character ornumber

OM−05514 SUPER T SERIESOPERATIONPAGE C − 6Liquid Temperature And OverheatingThe maximum liquid temperature for this pump is160 F (71 C). Do not app

OM−05514SUPER T SERIESOPERATION PAGE C − 7Automatic StoppingIn the automatic mode, the pump will stop whenthe liquid in the wet well or sump lowers an

OM−05514 SUPER T SERIESOPERATIONPAGE C − 8liquid during the draining process. Clean out anyremaining solids by flushing with a hose.BEARING TEMPERATUR

OM−05514SUPER T SERIESTROUBLESHOOTING PAGE D − 1TROUBLESHOOTING − SECTION DReview all SAFETY information in Section A.Before attempting to open or ser

OM−05514 SUPER T SERIESTROUBLESHOOTINGPAGE D − 2Table 1. Trouble Shooting Chart (cont.)TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS OR FAILSTO DEL

OM−05514SUPER T SERIESTROUBLESHOOTING PAGE D − 3Table 1. Trouble Shooting Chart (cont.)TROUBLEPOSSIBLE CAUSE PROBABLE REMEDYBEARINGS RUN TOOHOTBearing

OM−05514 SUPER T SERIESTROUBLESHOOTINGPAGE D − 4General Condition (Temperature, UnusualNoises or Vibrations, Cracks, Leaks,Loose Hardware, Etc.) IPump

TABLE OF CONTENTSiINTRODUCTION PAGE I − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY - SE

SUPER T SERIES OM−05514MAINTENANCE & REPAIR PAGE E − 1PUMP MAINTENANCE AND REPAIR - SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PU

SUPER T SERIESOM−05514MAINTENANCE & REPAIRPAGE E − 2SECTION DRAWINGFigure 1. Pump Model T6A60S−F4L

SUPER T SERIES OM−05514MAINTENANCE & REPAIR PAGE E − 3PARTS LISTPump Model T6A60S−F4L(From S/N 1263998 up)If your pump serial number is followed b

SUPER T SERIESOM−05514MAINTENANCE & REPAIRPAGE E − 4SECTION DRAWINGFigure 2. 46143−004 Deutz F4L Power Unit Kit

SUPER T SERIES OM−05514MAINTENANCE & REPAIR PAGE E − 5PARTS LIST46143−004 Deutz F4L Power Unit KitITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 DEUTZ

SUPER T SERIESOM−05514MAINTENANCE & REPAIRPAGE E − 6SECTION DRAWINGPARTS PAGETOP VIEWFigure 3. T6A60S−(SAE 4/10) Pump End Assembly

ITEM NO.PART NAME PART NUMBERMAT’LCODEQTY ITEM NO.PART NAME PART NUMBERMAT’LCODEQTYSUPER T SERIES OM−05514MAINTENANCE & REPAIR PAGE E − 7PARTS LIS

SUPER T SERIESOM−05514MAINTENANCE & REPAIRPAGE E − 8SECTION DRAWINGDRIVE END VIEWFigure 4. 44163−349 Repair Rotating Assembly

SUPER T SERIES OM−05514MAINTENANCE & REPAIR PAGE E − 9PARTS LIST44163−349 Repair Rotating AssemblyITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 IMPELL

SUPER T SERIESOM−05514MAINTENANCE & REPAIRPAGE E − 10SECTION DRAWINGMODEL T6A60SLOCATE COUPLING AS DIMENSIONEDFigure E−5. 44162−119 Drive Assemb

TABLE OF CONTENTS(continued)iiHorn Delay PAGE C − 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM−05514SUPER T SERIESMAINTENANCE & REPAIR PAGE E − 11PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the

OM−05514 SUPER T SERIESMAINTENANCE & REPAIRPAGE E − 12Inspect the wear plate, and replace it if badlyscored or worn. To remove the wear plate, dis

OM−05514SUPER T SERIESMAINTENANCE & REPAIR PAGE E − 13TurnCounterclockwiseLathe Dog ArmV" NotchShaft KeyImpellerShaftLathe DogSetscrewHeavyB

OM−05514 SUPER T SERIESMAINTENANCE & REPAIRPAGE E − 14An alternate method of removing the stationaryseal components is to remove the hardware (20a

OM−05514SUPER T SERIESMAINTENANCE & REPAIR PAGE E − 15Shaft and Bearing Reassembly and Installation(Figure 4)Clean the bearing housing, shaft and

OM−05514 SUPER T SERIESMAINTENANCE & REPAIRPAGE E − 16When installing the shaft and bearings intothe bearing bore, push against the outerrace. Nev

OM−05514SUPER T SERIESMAINTENANCE & REPAIR PAGE E − 17SEAL PLATEO-RINGSIMPELLERSHAFTSTATIONARYSEATSTATIONARYELEMENTROTATINGELEMENTDRIVE BANDBELLOW

OM−05514 SUPER T SERIESMAINTENANCE & REPAIRPAGE E − 18O-RING ENGAGEDWITH SEAL PLATEBORESHEAR RING(UNSHEARED)Figure 9. Seal Partially InstalledNOT

OM−05514SUPER T SERIESMAINTENANCE & REPAIR PAGE E − 19Slide the rotating portion of the seal (consisting ofthe integral shaft sleeve, spring cente

OM−05514 SUPER T SERIESMAINTENANCE & REPAIRPAGE E − 20cure it with the hardware (16 and 17). The wearplate must be concentric to prevent binding w

SUPER T SERIESOM−05514PAGE I − 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman-Rupp pump.Read this manual carefully to learn how to safelyi

OM−05514SUPER T SERIESMAINTENANCE & REPAIR PAGE E − 21shown in Figure 5. Rotate the flexible portion of thecoupling until the tapped holes for the

OM−05514 SUPER T SERIESMAINTENANCE & REPAIRPAGE E − 22Final Pump Assembly(Figure 1)Be sure the pump is secured to the base and en-gine. Be sure to

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419−755−1280International: +1−419−755−1352For Canad

SUPER T SERIESOM−05514PAGE A − 1SAFETYSAFETY - SECTION AThis information applies to Super T Se-ries engine driven pumps. Refer to themanual accompanyi

SUPER T SERIESOM−05514PAGE A − 2 SAFETYDo not remove plates, covers, gauges,pipe plugs, or fittings from an over-heated pump. Vapor pressure within th

SUPER T SERIES OM−05514PAGE B − 1INSTALLATIONINSTALLATION − SECTION BReview all SAFETY information in Section A.Since pump installations are seldom id

OM−05514 SUPER T SERIESPAGE B − 2 INSTALLATIONa. Inspect the pump assembly for cracks, dents,damaged threads, and other obvious dam-age.b. Check for a