Gorman-rupp-pumps PA6C60C-F5L All serial numbers Manuel d'utilisateur

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OM-05770-02
May 11, 2011
ACDEU
THE GORMAN‐RUPP COMPANY MANSFIELD, OHIO
GORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A
www.grpumps.com.
2011 The Gorman‐Rupp Company
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
PA SERIES PUMP
MODEL
PA6C60C-F5L
Vue de la page 0
1 2 3 4 5 6 ... 49 50

Résumé du contenu

Page 1 - PA6C60C-F5L

OM-05770-02May 11, 2011ACDEUTHE GORMAN‐RUPP COMPANY  MANSFIELD, OHIOGORMAN‐RUPP OF CANADA LIMITED  ST. THOMAS, ONTARIO, CANADA Printed in U.S.Aw

Page 2

PA SERIES OM-05770PAGE B - 3INSTALLATIONThe pump assembly can be seriouslydamaged if the chains or cables used to liftand move the unit are improperly

Page 3

OM-05770 PA SERIESPAGE B - 4 INSTALLATIONshould be the eccentric type, and should be installed with the flat part of the reducers uppermostto avoid c

Page 4 - (continued)

PA SERIES OM-05770PAGE B - 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityDISCHARGE LINESSiphoningDo not terminate t

Page 5 - INTRODUCTION

OM-05770 PA SERIESPAGE B - 6 INSTALLATIONFloat Switch InstallationThe Float Switch autostart system employs either asingle or double float switch, whe

Page 6 - SAFETY ‐ SECTION A

OM-05770PA SERIESOPERATION PAGE C - 1OPERATION - SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels andde

Page 7 - PAGE A - 2 SAFETY

OM-05770 PA SERIESOPERATIONPAGE C - 2box to the “START” position until the engine starts.Release the key and the switch will return to the“RUN” positi

Page 8 - INSTALLATION - SECTION B

OM-05770PA SERIESOPERATION PAGE C - 3Routine OperationDo not operate an internal combustionengine in an explosive atmosphere.When operating an interna

Page 9

OM-05770 PA SERIESOPERATIONPAGE C - 4pletely cool before servicing. Do not remove plates, covers, gauges, or fittingsfrom an overheated pump. Liquid

Page 10

OM-05770PA SERIESOPERATION PAGE C - 5ty shutdown features are pre‐set at thefactory; do not attempt to adjust any ofthe settings. Determine the cause

Page 11

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOPRIMEStrainer clogged. Check strainer and clean if necessary.Suction lift or discharge head too hi

Page 12

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

Page 13

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS ORFAILS TO DELIVERRATED FLOW ORPRESSURE (cont.)PUMP REQUIRESTOO MUCHPOWERPUMP CLOGSFREQUENTLYImpeller

Page 14 - OPERATION - SECTION C

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYBEARINGS RUNTOO HOTBearing temperature is high, butwithin limits.Align drive properly.Drive misaligned.Check pip

Page 15

OM-05770PA SERIESTROUBLESHOOTINGPAGE D - 4General Condition (Temperature, UnusualNoises or Vibrations, Cracks, Leaks,Loose Hardware, Etc.) IPump Perfo

Page 16

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 1PUMP MAINTENANCE AND REPAIR - SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WIL

Page 17

OM-05770 PA SERIESMAINTENANCE & REPAIRPAGE E - 2PARTS PAGEILLUSTRATIONFigure 1. Pump Model PA6C60C-F5L

Page 18

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 3Pump Model PA6C60C-F5LPARTS LIST(From S/N 1542350 Up)ITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY

Page 19 - TROUBLESHOOTING - SECTION D

OM-05770 PA SERIESMAINTENANCE & REPAIRPAGE E - 4ILLUSTRATIONFigure 2. 46143-052 Power Unit Kit

Page 20

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 5PARTS LIST46143-052 Power Unit KitITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 DEUTZ FD914L5 ENG

Page 21 - PREVENTIVE MAINTENANCE

OM-05770 PA SERIESMAINTENANCE & REPAIRPAGE E - 6ILLUSTRATIONFigure 3. PA6C60C-(SAE 4/10) Pump Assembly

Page 22

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 7PA6C60C-(SAE 4/10) Pump AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 PUMP END

Page 23

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

Page 24 - ILLUSTRATION

OM-05770 PA SERIESMAINTENANCE & REPAIRPAGE E - 8ILLUSTRATIONFigure 4. 66F60C-(SAE 4/10) Pump End Assembly

Page 25 - Pump Model PA6C60C-F5L

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 9PARTS LIST66F60C-(SAE 4/10) Pump End AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 PUMP C

Page 26

OM-05770 PA SERIESMAINTENANCE & REPAIRPAGE E - 10ILLUSTRATIONFigure 5. 44163-445 Repair Rotating Assembly

Page 27 - 46143-052 Power Unit Kit

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 11PARTS LIST44163-445 Repair Rotating AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 IMPELL

Page 28

OM-05770 PA SERIESMAINTENANCE & REPAIRPAGE E - 12ILLUSTRATIONFigure 6. 48275-005 Priming Chamber KitITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1

Page 29

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 13ILLUSTRATIONFigure 7. 46112-709 Priming Chamber AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT

Page 30

OM-05770 PA SERIESMAINTENANCE & REPAIRPAGE E - 14ILLUSTRATIONFigure 8. 44162-159 Drive AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 COUP

Page 31

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 15ILLUSTRATIONFigure 9. 46181-906 Air Compressor AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODE

Page 32

PA SERIESOM-05770MAINTENANCE & REPAIRPAGE E - 16PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the instr

Page 33

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 17Priming Chamber Removal And Disassembly(Figure 6)Disconnect both the suction piping and the air d

Page 34

TABLE OF CONTENTS(continued)iiPERIODIC CHECKS PAGE C - 5...Seal Cavity and Bearing Lubrication PAG

Page 35

PA SERIESOM-05770MAINTENANCE & REPAIRPAGE E - 18(Figure 8)Support the pump end using a hoist and sling, andremove the hardware (not shown) securin

Page 36

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 19Pump Casing Removal(Figure 4)Support the pump casing using a suitable hoistand sling.Use lifting

Page 37

PA SERIESOM-05770MAINTENANCE & REPAIRPAGE E - 20Disengage the hardware (14 and 15) and removethe mounting flange (9), gasket (16) and oil seal(11)

Page 38

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 21oil and the container must be absolutely clean. Ifthe oil has been previously used, it must be th

Page 39

PA SERIESOM-05770MAINTENANCE & REPAIRPAGE E - 22Figure 10. Compressor Drive SprocketPositioningNOTEWhen properly installed to the dimension shown

Page 40

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 23(Figure 3)Use a suitable hoist and sling to position the aircompressor assembly (6) on the mounti

Page 41

PA SERIESOM-05770MAINTENANCE & REPAIRPAGE E - 24IMPELLERSHAFTIMPELLERSHIMSO‐RINGIMPELLERSPRINGCENTERINGWASHERSPRINGRETAINERSHAFTSLEEVESTATIONARYSE

Page 42

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 25Impeller Installation And Adjustment(Figure 5)Inspect the impeller (1) and replace it if cracked

Page 43

PA SERIESOM-05770MAINTENANCE & REPAIRPAGE E - 26Align the back cover plate over the studs (20) andslide it into the pump casing. Use two back cove

Page 44

OM-05770PA SERIESMAINTENANCE & REPAIR PAGE E - 27chamber assembly on the pump casing (1, Figure4). Secure the priming chamber assembly with thehar

Page 45

OM-05770PA SERIESPAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp pump.Read this manual carefully to learn how to safelyinstal

Page 46

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

Page 47

PA SERIESOM-05770PAGE A - 1SAFETYSAFETY ‐ SECTION AThis information applies to Prime AirerSeries pumps. Refer to the manual accompanying the engine o

Page 48

PA SERIESOM-05770PAGE A - 2 SAFETYDo not operate the pump against aclosed discharge valve. If operatedagainst a closed discharge valve, pumpcomponen

Page 49 - and maintain it at

PA SERIES OM-05770PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identic

Page 50 -  ST. THOMAS, ONTARIO, CANADA

OM-05770 PA SERIESPAGE B - 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested before shipment from the factory. Befor

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