Gorman-rupp-pumps SF4A-X 1531245 and up Manuel d'utilisateur

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PUBLICATION NUMBER
OM-06629-01
April 17, 2013
Rev. B 01‐13‐14
THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO
www.grpumps.com
GORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA Printed in U.S.A.
e2013 The Gorman‐Rupp Company
SF SERIES
EXPLOSION‐PROOF PUMPS
Vue de la page 0
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Résumé du contenu

Page 1 - EXPLOSION‐PROOF PUMPS

PUBLICATION NUMBEROM-06629-01April 17, 2013Rev. B 01‐13‐14THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIOwww.grpumps.comGORMAN‐RUPP OF CANADA LIMITED D ST.

Page 2

OM-06629 SF SERIES X‐PROOF PUMPSPAGE B - 1INSTALLATIONINSTALLATION - SECTION BGENERAL INFORMATIONReview all SAFETY information in Section A.Since pum

Page 3

SF SERIES X‐PROOF PUMPS OM-06629PAGE B - 2 INSTALLATIONTable B‐1. Pump Motor SpecificationsG‐R Full Locked LRMotor HP Volts PH Hz RPM Load Rotor Code

Page 4 - (continued)

OM-06629 SF SERIES X‐PROOF PUMPSPAGE B - 3INSTALLATIONonly as high as necessary and keep personnel away from suspended objects.Pump unit weights wil

Page 5 - INTRODUCTION

SF SERIES X‐PROOF PUMPS OM-06629PAGE B - 4 INSTALLATIONIt is recommended that a check valve or throttlingvalve be installed in the discharge line to c

Page 6

OM-06629 SF SERIES X‐PROOF PUMPSPAGE B - 5INSTALLATIONIf the test circuit does not close, there is a defect inthe cable or motor which must be correc

Page 7 - SAFETY - SECTION A

SF SERIES X‐PROOF PUMPS OM-06629PAGE B - 6 INSTALLATIONRefer to the appropriate wiring diagram accompanying the control box when making electrical co

Page 8 - PAGE A-2 SAFETY

OM-06629 SF SERIES X‐PROOF PUMPSPAGE C - 1OPERATIONOPERATION - SECTION CGENERAL INFORMATIONReview all SAFETY information in Section A.This pump is not

Page 9 - PAGE A - 3SAFETY

SF SERIES X‐PROOF PUMPS OM-06629PAGE C - 2 OPERATIONDo not start the pump more than 10 timesper hour. If the motor does not cool between starts it wi

Page 10 - INSTALLATION - SECTION B

OM-06629 SF SERIES X‐PROOF PUMPSPAGE C - 3OPERATION(refer to the pump Specification DataSheet).Check the pump for overheating. Overheating canoccur if

Page 11

SF SERIES X‐PROOF PUMPS OM-06629PAGE C - 4 OPERATIONThe grade of lubricant used is critical to the operation of this pump. Use premium quality hydrau

Page 12

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

Page 13

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOSTARTOM-06629 SF SERIES X‐PROOF PUMPSTROUBLESHOOTING PAGE D - 1TROUBLESHOOTING - SECTION DReview al

Page 14

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYMOTOR RUNS BUTFAILS TO DELIVERRATED FLOW ORPRESSUREPUMP STARTSTHEN SHUTS OFFEXCESSIVENOISE OR VIBRATIONSF SERIE

Page 15 - DEWATERING

OM-06629 SF SERIES X‐PROOF PUMPSTROUBLESHOOTING PAGE D - 3ELECTRICAL TESTINGMake the electrical checks which follow to determine if pump malfunctions

Page 16 - OPERATION - SECTION C

SF SERIES X‐PROOF PUMPS OM-06629TROUBLESHOOTINGPAGE D - 4Insulation ResistanceSet the megohmmeter at R x 100, and zero‐balance it. Test as follows:a.

Page 17

OM-06629SF SERIES X‐PROOF PUMPSPAGE E - 1MAINTENANCE AND REPAIRPUMP MAINTENANCE AND REPAIR - SECTION EGENERAL INFORMATIONReview all SAFETY information

Page 18

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 2ILLUSTRATIONPARTS PAGEFigure E-1. SF4A-X Pump Model Assembly

Page 19

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 3MAINTENANCE AND

Page 20 - TROUBLESHOOTING - SECTION D

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 4ILLUSTRATIONFigure E-2. SF4B-X Pump Model Assembly

Page 21

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 5MAINTENANCE AND

Page 22

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 6ILLUSTRATIONFigure E-3. SF4C-X Pump Model Assembly

Page 23

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

Page 24

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 7MAINTENANCE AND

Page 25 - ILLUSTRATION

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 8ILLUSTRATIONFigure E-4. SF4D-X Pump Model Assembly

Page 26 - Parts List

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 9MAINTENANCE AND

Page 27

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 10ILLUSTRATIONFigure E-5. SF6B-X Pump Model Assembly

Page 28 - SF4B-X Pump Model Assembly

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 11MAINTENANCE AND

Page 29

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 12ILLUSTRATIONFigure E-6. SF6C-X Pump Model Assembly

Page 30 - SF4C-X Pump Model Assembly

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 13MAINTENANCE AND

Page 31

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 14ILLUSTRATIONFigure E-7. SF6D-X Pump Model Assembly

Page 32 - SF4D-X Pump Model Assembly

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 15MAINTENANCE AND

Page 33

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 16ILLUSTRATIONPARTS PAGEFigure E-8. SF8B-X Pump Model Assembly

Page 34 - SF6B-X Pump Model Assembly

TABLE OF CONTENTS(continued)iiPUMP MAINTENANCE AND REPAIR ‐ SECTION E PAGE E - 1...GENERAL INFORMATION PAGE E - 1...

Page 35

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06629SF SERIES X‐PROOF PUMPSPAGE E - 17MAINTENANCE AND

Page 36 - SF6C-X Pump Model Assembly

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 18PUMP END DISASSEMBLY ANDREASSEMBLYReview all SAFETY information in Section A.This manu

Page 37

OM-06629SF SERIES X‐PROOF PUMPSPAGE E - 19MAINTENANCE AND REPAIRPUMP END DISASSEMBLYPreparing Pump for DisassemblyUse the hoisting bail to remove the

Page 38 - SF6D-X Pump Model Assembly

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 20If no further disassembly is required, proceed tothe appropriate areas in PUMP END REA

Page 39

OM-06629SF SERIES X‐PROOF PUMPSPAGE E - 21MAINTENANCE AND REPAIRbe realigned during reassembly. This could resultin premature failure.Handle the seal

Page 40 - SF8B-X Pump Model Assembly

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 22above. Remove the tissue and inspect the seal faceto ensure that it is clean and dry.I

Page 41

OM-06629SF SERIES X‐PROOF PUMPSPAGE E - 23MAINTENANCE AND REPAIRTorque the capscrews to the value shown in TableE-1.Impeller Face Clearance Adjustment

Page 42

SF SERIES X‐PROOF PUMPSOM-06629MAINTENANCE AND REPAIRPAGE E - 24Table E-2. Pump Oil SpecificationsSpecifications:Type Premium high viscosity index, a

Page 43

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

Page 44

OM-06629 SF SERIES X‐PROOF PUMPSPAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp SFSeries explosion‐proof pump. Read this manu

Page 45

OM-06629SF SERIES X‐PROOF PUMPSPAGE I - 2 INTRODUCTIONHAZARD AND INSTRUCTIONDEFINITIONSThe following are used to alert personnel to procedures which

Page 46

OM-06629 SF SERIES X‐PROOF PUMPSPAGE A - 1SAFETYSAFETY - SECTION AThe following information appliesthroughout this manual to Gorman‐Rupp SF Series exp

Page 47

SF SERIES X‐PROOF PUMPS OM-06629PAGE A-2 SAFETYThis pump is not designed to pump volatile, flammable, or corrosive liquids.The maximum temperature of

Page 48 - D ST. THOMAS, ONTARIO, CANADA

OM-06629 SF SERIES X‐PROOF PUMPSPAGE A - 3SAFETYAfter the pump has been installed, makecertain that the pump and all piping or hoseconnections are sec

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