Gorman-rupp-pumps 86A2-F3L 1257390 thru 1330588 Manuel d'utilisateur

OM---00955---OE06February 28, 2002Rev. A 02/26/03ACETHE GORMAN-RUPP COMPANY D MANSFIELD, OHIOGORMAN-RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANA

80 SERIES OM--00955PAGE B -- 3INSTALLATIONSUCTION AND DISCHARGE PIPINGMaterialsEither pipe or hose maybe used for suction anddischarge lines; however,

OM--00955 80 SERIESPAGE B -- 4 INSTALLATIONFigure 2. Recommende d Minimum Suction Line Submergence vs. Veloci tyFLOAT SWITCHESInstallationThe standard

80 SERIES OM--00955PAGE B -- 5INSTALLATIONOPERATINGRANGE(See Table Below)CABLETETHERPOINTOFF(Emptying)ON(Filling)ON(Emptying)OFF(Filling)1.25” Pipe(No

OM--0095580 SERIESOPERATION PAGE C -- 1OPERATION --- SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels a

OM--00955 80 SERIESOPERATIONPAGE C -- 2STARTINGIfthe pump is equippedwith the option -al automatic starting system, it is sub-ject to automatic restar

OM--0095580 SERIESOPERATION PAGE C -- 3the white “MAN” button. The “Single LightningBolt” light will illuminate in conjunction with an au-dible alarm

OM--00955 80 SERIESOPERATIONPAGE C -- 4Strainer CheckIf a s uction strainer has been shipped with thepump or installed by the user, check the strainer

OM--0095580 SERIESOPERATION PAGE C -- 5Neverdisconnectanyofthesafetyshut-down features; this will void thewarran-tyand could result inserious damageto

OM--0095580 SERIESTROUBLESHOOTING PAGE D -- 1TROUBLESHOOTING --- SECTION DReview all SAFETY information in Section A.Beforeatte mptingtoopenorserv ice

OM--00955 80 SERIESTROUBLESHOOTINGPAGE D -- 2Table 1. Troubleshooting Chart (cont.)TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS OR FAILSTO DELIVER

The engine exhaust from thisproduct contains chemicalsknown to the State ofCaliforniatocause cancer, birth defects orother reproductive harm.

OM--0095580 SERIESTROUBLESHOOTING PAGE D -- 3Table 1. Troubleshooting Chart (cont.)TROUBLE POSSIBLE CAUSE PROBABLE REMEDYBEARINGS RUN TOOHOTBearing te

OM--00955 80 SERIESTROUBLESHOOTINGPAGE D -- 4General Condition (Temperature, UnusualNoises or Vibrations, Cracks, Leaks,Loose Hardware, Etc.) IPump Pe

80 SERIES OM--00955MAINTENANCE & REPAIR PAGE E -- 1PUMP M A INTENANCE AND REPAIR - SECTION EMAINTENANCE AND REPAIROF THEWEARING PARTSOFTHEPUMPWILL

80 SERIESOM--00955MAINTENANCE & REPAIRPAGE E -- 2SECTION DRAWINGFigure 1. Pump Model 86A2---F3L

ITEMNO.PART NAME PARTNUMBERMAT’LCODEQTY ITEMNO.PART NAME PARTNUMBERMAT’LCODEQTY80 SERIES OM--00955MAINTENANCE & REPAIR PAGE E -- 3PARTS LISTPump M

80 SERIESOM--00955MAINTENANCE & REPAIRPAGE E -- 4SECTION DRAWINGFigure 2. Pump End Assembly 86A2---(SAE 4/10)

ITEMNO.PART NAME PARTNUMBERMAT’LCODEQTY ITEMNO.PART NAME PARTNUMBERMAT’LCODEQTY80 SERIES OM--00955MAINTENANCE & REPAIR PAGE E -- 5PARTS LISTPump E

80 SERIESOM--00955MAINTENANCE & REPAIRPAGE E -- 6SECTION DRAWINGFigure 3. Drive Assembly For Pump End 86A2---(SAE 4/10)ITEMNO.PART NAMEPARTNUMBERM

OM--0095580 SERIESMAINTENANCE & REPAIR PAGE E -- 7PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Followtheinstr

80 SERIESOM--00955MAINTENANCE & REPAIRPAGE E -- 8Toease reassembly, tieand tagany levelingshimsused under the pump casing mounting feet.Use liftin

TABLE OF CONTENTSiINTRODUCTION PAGE I --- 1...SAFETY - SECTION A PAGE A --- 1...

OM--0095580 SERIESMAINTENANCE & REPAIR PAGE E -- 9Shaft and Bearing Removal and Disassembly(Figure 2)When the pump is properly operated and main-t

80 SERIESOM--00955MAINTENANCE & REPAIRPAGE E -- 10Shaft and Bearing Reassembly and Installation(Figure 2)Clean the intermediate, s haft and all co

OM--0095580 SERIESMAINTENANCE & REPAIR PAGE E -- 11Theendoftheshaftmustbejustflushwiththe face of the bushing. This will allow thetwoportionsofthe

80 SERIESOM--00955MAINTENANCE & REPAIRPAGE E -- 12IMPELLER SHAFTSEALPLATESEALLINERIMPELLERIMPELLERSHIMSGREASECUPPIPINGSPACERSLEEVEPACKINGRINGSWASH

OM--0095580 SERIESMAINTENANCE & REPAIR PAGE E -- 13Slide the seal spacer washer (15) onto the shaftwith the chamfered side facing the seal.Reinsta

80 SERIESOM--00955MAINTENANCE & REPAIRPAGE E -- 14(Figure 2)Before starting the pump, remove the fill plug as-sembly(12)and fillthe pump casing wi

OM--0095580 SERIESMAINTENANCE & REPAIR PAGE E -- 15mately one-third of a pound (151 gm) of grease(approximately one-third full).Forcoldweatheroper

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419−755−1280International: +1−419−755−1352For Canad

TABLE OF CONTENTS(continued)iiDrive Assembly PAGE E --- 6...PUMP AND SEAL DISASSEMBLY AND REASSEM

80 SERIESOM--00955PAGE I -- 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman-Rupppump.Read this manual carefully to learn how to safelyinsta

80 SERIESOM--00955PAGE A -- 1SAFETYSAFETY --- SECTION AThis information applies to 80 SeriesEngine Drivenpumps.Refertotheman-ual accompanying theengin

80 SERIESOM--00955PAGE A -- 2SAFETYDo not remove plates, covers, gauges,pipe plugs, or fittings from an over-heatedpump. Vaporpressure within thepump

80 SERIES OM--00955PAGE B -- 1INSTALLATIONINSTALLATION --- SECTION BReview all SAFETY information in Section A.Since pump installations areseldom iden

OM--00955 80 SERIESPAGE B -- 2 INSTALLATIONing, check for loose hardware at mating sur-faces.c. Carefully read all t ags, decals, and markingsonthepum