Gorman-rupp-pumps 16A2-4045T 1514795 and up Manuel d'utilisateur

OM-06540-01February 14, 2012Rev. A 06‐09‐14GORMAN‐RUPP PUMPSwww.grpumps.com2014 Gorman‐Rupp Pumps Printed in U.S.A.INSTALLATION, OPERATION,AND MAINT

OM-0654010 SERIESPAGE B - 3INSTALLATIONbrake and blocking the wheels before attemptingto operate the pump.To ensure sufficient lubrication and fuel su

OM-06540 10 SERIESPAGE B - 4 INSTALLATIONtotal area of the openings in the strainer is at leastthree or four times the cross section of the suctionlin

OM-0654010 SERIESPAGE B - 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityDISCHARGE LINESSiphoningDo not terminate th

OM-06540 10 SERIESPAGE B - 6 INSTALLATIONameter to minimize the chance of plugging.In low discharge head applications (less than 30feet (9,1 m)), it i

OM-0654010 SERIESPAGE B - 7INSTALLATIONAir Release Valve InstallationThe Automatic Air Release Valve must be independently mounted in a horizontal po

10 SERIESOM-06540OPERATION PAGE C - 1OPERATION - SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels andde

10 SERIESOM-06540OPERATIONPAGE C - 2the priming cycle. When the pump is fully primedand liquid is flowing steadily from the bypass line,open the disch

10 SERIESOM-06540OPERATION PAGE C - 3STOPPINGNever halt the flow of liquid suddenly. If the liquidbeing pumped is stopped abruptly, damagingshock wave

10 SERIESOM-06540TROUBLESHOOTING PAGE D - 1TROUBLESHOOTING - SECTION DReview all SAFETY information in Section A.Before attempting to open or service

OM-0654010 SERIESTROUBLESHOOTINGPAGE D - 2TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP REQUIRESTOO MUCHPOWERPUMP CLOGSFREQUENTLYImpeller or other wearin

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

10 SERIESOM-06540TROUBLESHOOTING PAGE D - 3PREVENTIVE MAINTENANCESince pump applications are seldom identical, andpump wear is directly affected by su

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 1PUMP MAINTENANCE AND REPAIR - SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WIL

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 2PARTS PAGEILLUSTRATIONFigure 1. Pump Model 16A2-4045T

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 3PARTS LISTPump Model 16A2-4045T(From S/N 1514795 Up)If your pump serial number is followed by an “

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 4ILLUSTRATIONFigure 2. 46143-140 Power Unit Kit

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 5PARTS LIST46143-140 Power Unit KitITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 JOHN DEERE ENGINE

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 6ILLUSTRATIONFigure 3. 16A2-(SAE4/10) Pump End Assy

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 7PARTS

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 8ILLUSTRATIONFigure 4. 44162-119 Drive AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT'LCOD

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 9PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the instr

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY - SECTION A PAGE A - 1...

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 10may be serviced by removing the back cover assembly (60).Remove the cover clamp screw (58) and cl

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 11pletely disassembling the pump by removing theimpeller though the back cover opening and usinga p

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 12Clean the bearings thoroughly in fresh cleaningsolvent. Dry the bearings with filtered compresseda

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 13INSTALLATION OF NEW DEPARTURE OR BCA/FEDERAL MOGAL 5300W SERIES BEARINGS(OPEN OR ENCLOSED IMPELLE

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 14coupling is mounted as shown in Figure 4.This is critical. If the coupling is not properly positi

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 15PACKING RINGSSTATIONARYSEAL SEATIMPELLERSHAFTSPRINGIMPELLERROTATING ELEMENTSTATIONARY WASHERSEAL

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 16Impeller Installation And Adjustment(Figure 3)Inspect the impeller, and replace it if cracked orba

OM-0654010 SERIESMAINTENANCE & REPAIR PAGE E - 17Clean any scale or debris from the contacting surfaces in the pump casing that might interfere o

10 SERIESOM-06540MAINTENANCE & REPAIRPAGE E - 18the hole for the oil hole cover (31). Do not over‐lubricate. Over‐lubrication can cause the beari

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

TABLE OF CONTENTS(continued)iiPUMP MAINTENANCE AND REPAIR - SECTION E PAGE E - 1...PERFORMANCE CURVE PAGE E - 1...

10 SERIESOM-06540PAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp pump.Read this manual carefully to learn how to safelyinstal

10 SERIES OM-06540PAGE A - 1SAFETYSAFETY - SECTION AThis information applies to 10 Series engine driven pumps. Refer to the manualaccompanying the en

10 SERIESOM-06540PAGE A - 2 SAFETYpipe plugs, or fittings from an overheated pump. Vapor pressure within thepump can cause parts being disengaged to

OM-0654010 SERIESPAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identica

OM-06540 10 SERIESPAGE B - 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested before shipment from the factory. Befor